Cattle manure biochar as an additive to improve methane production from cheese whey in rural areas

Cheese production in the Puno region generates cheese whey (CW) as an organic waste while requiring substantial energy inputs, making anaerobic digestion (AD) a promising solution. Unlike previous studies focused on single-substrate systems, this study evaluated AD integration using CW from five che...

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Autores principales: Glen Madrigal, German Mamani-Cachicatari, Oscar Andrés Mendieta Menjura, Jaime Martí-Herrero
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Lenguaje:inglés
Publicado: 2026
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author Glen Madrigal
German Mamani-Cachicatari
Oscar Andrés Mendieta Menjura
Jaime Martí-Herrero
author_browse German Mamani-Cachicatari
Glen Madrigal
Jaime Martí-Herrero
Oscar Andrés Mendieta Menjura
author_facet Glen Madrigal
German Mamani-Cachicatari
Oscar Andrés Mendieta Menjura
Jaime Martí-Herrero
author_sort Glen Madrigal
collection Producción científica
description Cheese production in the Puno region generates cheese whey (CW) as an organic waste while requiring substantial energy inputs, making anaerobic digestion (AD) a promising solution. Unlike previous studies focused on single-substrate systems, this study evaluated AD integration using CW from five cheese factories, with and without manure-derived biochar (BM-BC). CW mono-digestion showed rapid acid accumulation and methanogenesis inhibition (13.57–50.48 mL CH 4 g -1 VS). In contrast, BM-BC addition significantly increased methane yields to 270.94–352.08 mL CH 4 g -1 VS. BM-BC stabilized digestion through volatile fatty acid buffering, promoted microbial growth, and increased methane concentration to 63.4% v/v. Energy integration analysis showed that two factories could fully replace conventional fuels with biogas, while the others achieved approximately 80% substitution. Economic assessments indicated annual savings of USD 1885.0–6074.6 and payback periods of 1.6–5 years. Additionally, GHG emission offsets averaged 15.5 t CO 2 -eq yr -1 across the evaluated factories. These findings demonstrate the technical, economic, and environmental viability of BM-BC-enhanced AD in the regional cheese industry, supporting renewable energy development and sustainability goals.
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spelling openalex:W7164152896Cattle manure biochar as an additive to improve methane production from cheese whey in rural areasGlen MadrigalGerman Mamani-CachicatariOscar Andrés Mendieta MenjuraJaime Martí-Herrerowheyanaerobic digestionmethane productionbiogasmethanogenesis inhibitionenergy integrationpayback periodPuno regionAnaerobic Digestion and Biogas ProductionBiofuel production and bioconversionComposting and Vermicomposting TechniquesCheese production in the Puno region generates cheese whey (CW) as an organic waste while requiring substantial energy inputs, making anaerobic digestion (AD) a promising solution. Unlike previous studies focused on single-substrate systems, this study evaluated AD integration using CW from five cheese factories, with and without manure-derived biochar (BM-BC). CW mono-digestion showed rapid acid accumulation and methanogenesis inhibition (13.57–50.48 mL CH 4 g -1 VS). In contrast, BM-BC addition significantly increased methane yields to 270.94–352.08 mL CH 4 g -1 VS. BM-BC stabilized digestion through volatile fatty acid buffering, promoted microbial growth, and increased methane concentration to 63.4% v/v. Energy integration analysis showed that two factories could fully replace conventional fuels with biogas, while the others achieved approximately 80% substitution. Economic assessments indicated annual savings of USD 1885.0–6074.6 and payback periods of 1.6–5 years. Additionally, GHG emission offsets averaged 15.5 t CO 2 -eq yr -1 across the evaluated factories. These findings demonstrate the technical, economic, and environmental viability of BM-BC-enhanced AD in the regional cheese industry, supporting renewable energy development and sustainability goals.Articlehttps://doi.org/10.1016/j.renene.2026.126077W7164152896enRenewable Energy0960-14811879-06822026-06-10
spellingShingle whey
anaerobic digestion
methane production
biogas
methanogenesis inhibition
energy integration
payback period
Puno region
Anaerobic Digestion and Biogas Production
Biofuel production and bioconversion
Composting and Vermicomposting Techniques
Glen Madrigal
German Mamani-Cachicatari
Oscar Andrés Mendieta Menjura
Jaime Martí-Herrero
Cattle manure biochar as an additive to improve methane production from cheese whey in rural areas
title Cattle manure biochar as an additive to improve methane production from cheese whey in rural areas
title_full Cattle manure biochar as an additive to improve methane production from cheese whey in rural areas
title_fullStr Cattle manure biochar as an additive to improve methane production from cheese whey in rural areas
title_full_unstemmed Cattle manure biochar as an additive to improve methane production from cheese whey in rural areas
title_short Cattle manure biochar as an additive to improve methane production from cheese whey in rural areas
title_sort cattle manure biochar as an additive to improve methane production from cheese whey in rural areas
topic whey
anaerobic digestion
methane production
biogas
methanogenesis inhibition
energy integration
payback period
Puno region
Anaerobic Digestion and Biogas Production
Biofuel production and bioconversion
Composting and Vermicomposting Techniques
topic_facet whey
anaerobic digestion
methane production
biogas
methanogenesis inhibition
energy integration
payback period
Puno region
Anaerobic Digestion and Biogas Production
Biofuel production and bioconversion
Composting and Vermicomposting Techniques
url https://doi.org/10.1016/j.renene.2026.126077
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